Generated by Rank Math SEO, this is an llms.txt file designed to help LLMs better understand and index this website. # Advanced FRP: Just another WordPress site ## Sitemaps [XML Sitemap](https://www.advancedfrpsystems.com/sitemap_index.xml): Includes all crawlable and indexable pages. ## Posts - [Wastewater Infrastructure Is Overdue for an Overhaul: What to Expect in Wastewater Projects](https://www.advancedfrpsystems.com/wastewater-infrastructure-is-overdue-for-an-overhaul-what-to-expect-in-wastewater-projects/): The wastewater industry is entering a critical countdown period. The U.S. Environmental Protection Agency now estimates that clean water infrastructure needs will total $630.1 billion over the next two decades. This projection is driven by aging systems and the mounting costs of overstretched infrastructure that consistently handles higher capacity demands for an extended period.   - [Underground Power Infrastructure Throughout the U.S. Is Aging – What is the Maintenance Solution?](https://www.advancedfrpsystems.com/underground-power-infrastructure-throughout-the-u-s-is-aging-what-is-the-maintenance-solution/): Underground power infrastructure throughout the United States—especially in populated urban areas—broadly consists of pipe-type cables. Much of the pipe-type cable network that exists today was installed during the mid-20th century. Now between 50-70 years old, this legacy infrastructure operates well beyond its intended service life of 50 years. - [Can It Take The Heat: Composite Behaviors in Elevated Temperature Environments](https://www.advancedfrpsystems.com/can-it-take-the-heat-composite-behaviors-in-elevated-temperature-environments/): The temperature at which a composite system cures significantly impacts its material properties. - [Composite Repair of Underground Power Transmission Lines ](https://www.advancedfrpsystems.com/composite-repair-of-underground-power-transmission-lines/): High-Pressure Fluid Filled (HPFF) pipe-type cables are one of the most common designs—especially in urban environments—for underground power transmission systems. These trusted systems have delivered power to areas that cannot have above-ground high voltage wires for more than 50 years. - [Coating for Corrosion Resistance](https://www.advancedfrpsystems.com/coating-for-corrosion-resistance/): Corrosion endangers metallic systems present in water treatment plants, manufacturing facilities, and process piping. It is a constant source of frustration for maintenance management professionals. - [Addressing Common Application Challenges](https://www.advancedfrpsystems.com/addressing-common-application-challenges/): The standard composite repair procedures work in most cases, especially for low-pressure pipeline applications. However, some situations require special consideration to protect long-term reliability. - [Protect Worker Safety While Coating in Confined Spaces](https://www.advancedfrpsystems.com/protect-worker-safety-while-coating-in-confined-spaces/): According to a 2020 report from the Bureau of Labor Statistics, 1,030 workers lost their lives in confined spaces between 2011 and 2018. These tragic incidents underscore the importance of rigorous safety protocols and awareness. Several key factors contribute to the risks associated with confined space work, including the presence of flammable volatile organic compounds (VOCs), contractor safety and selection, and strict adherence to OSHA regulations. - [Coating For Water Immersion Without Harm: How to Stay Compliant](https://www.advancedfrpsystems.com/coating-for-water-immersion-without-harm-how-to-stay-compliant/): In water and wastewater systems, coatings are often used in situations that directly impact marine life or human health. These coatings must be 1) effective at withstanding harsh chemicals and preventing corrosion, and 2) safe for the environment. Existing regulatory standards ensure that coatings deliver durability while protecting the environment. - [Using Carbon Fiber Reinforcement For Concrete Infrastructure: Engineered Vs. Non-Engineered Applications](https://www.advancedfrpsystems.com/reinforcement-for-concrete-infrastructure/): Carbon fiber composite systems have emerged as a proven solution for both engineered and non-engineered concrete repairs. Their advantages are especially compelling when compared to conventional strengthening options such as heavy steel members or full rebuilds, which are usually very costly. - [Innovations in Carbon Fiber Composite Repairs: Properties, Performance, and Applications](https://www.advancedfrpsystems.com/innovations-in-carbon-fiber-composite-repairs-properties-performance-and-applications/): Composite systems play a critical role in the maintenance and repair of essential infrastructure. These systems must be capable of performing across diverse operating environments, pressures, and temperature ranges. Over the past several decades, advancements in this technology have significantly enhanced overall performance. - [Pipe Repair Sleeves or Composite Wrap for Effective Pipeline Repairs](https://www.advancedfrpsystems.com/sleeves-composite-wrap-for-pipe-repair/): Since the invention of pipelines, operators have employed a variety of repair methods to safeguard their productivity and protect against failure mechanisms. Two prominent methods have emerged as mainstream repairs for modern pipeline reinforcement: steel sleeves and composite wrap repair systems. While steel sleeves have been a mainstay solution for decades, composite repairs have gained popularity in recent years due to their adaptability, lightweight properties, and ease of installation. This article explores elements of each repair method, discusses common applications for each, and details the advantages of composite repair systems as a long-lasting pipeline repair method.    - [Applications of Pre-Stressed Concrete Cylinder Pipe](https://www.advancedfrpsystems.com/where-tension-meets-compression-applications-of-pre-stressed-concrete-cylinder-pipe/): Pre-stressed concrete cylinder pipe (PCCP) has been a widely utilized composition of large-diameter pipe for nearly a century due to its economic advantages. First introduced as a lower-cost alternative to full steel or concrete pipe, it has been extensively used in water and wastewater applications. Its use also extends to industrial environments like power plants, where large quantities of circulating water, water intakes, or cooling pipes are required. - [Challenges with Field-Applied Epoxy Pipeline Coatings](https://www.advancedfrpsystems.com/common-challenges-with-field-applied-liquid-epoxy-pipeline-coatings/): As seen in Pipeline & Gas Journal March 2024, Vol. 251, No. 3. - [Composite Repairs Effective for Various Pipeline Defects](https://www.advancedfrpsystems.com/composite-repairs-effective-for-various-pipeline-defects/): As seen in Pipeline & Gas Journal October 2023, Vol. 250, No. 10. - [5 Reasons Composite Repair Kits Are Safe & Reliable](https://www.advancedfrpsystems.com/5-reasons-composite-repair-kits/): Surface preparation is an important first step to installing an effective composite repair, but the procedure may vary based on the requ - [Carbon Fiber Composite Benefits Across Pipelines](https://www.advancedfrpsystems.com/translatable-benefits-of-carbon-fiber-composite-repair-applications-throughout-pipeline-networks/): For upstream, midstream, and downstream sectors, pipelines are vital to gathering, transmitting, and distributing the energy people need. These pipelines create a complex network of lines, with a complex network of supervising entities. Whether you are an operator of a major gas transmission network or a utility company servicing customer homes, composite repairs are a proven solution for repairing pipelines susceptible to many common threats, including corrosion, dents, cracks, and hydrogen embrittlement. Composite repairs meet established regulatory standards, and they are a proven solution for pipeline repairs to address these threats in all parts of the utility pipeline network. - [Composite Repair Challenges for Pipe-Type Cables](https://www.advancedfrpsystems.com/key-challenges-for-composite-repairs-for-power-transmission-pipe-type-cables/): When it comes to maintaining, repairing, or proactively protecting high-voltage pipe-type power transmission cables, reliability, safety, and continuity of service are of the utmost importance. Composite repairs for these pipe-type cables come with their own set of key challenges not always encountered in other industries. - [Composites in Offshore Applications: Key Factors](https://www.advancedfrpsystems.com/composites-in-offshore-applications/): Composites are a proven solution for repairing pipelines experiencing internal and external corrosion, dents, erosion, and other defects without downtime or costly replacement. However, just as no two repairs are exactly alike, no one repair solution fits all. Composite repairs are most effective when certain conditions are met, which is important to consider when thinking about how to apply composites in offshore settings. Ask yourself the following questions to determine a) if composites are the best option for your situation, and b) how to select the right composite repair system for an offshore application. - [Coating the Uncoatable: How to Solve Seemingly Impossible Coating Challenges](https://www.advancedfrpsystems.com/coating-the-uncoatable-how-to-solve-seemingly-impossible-coating-challenges/): Internal pipeline corrosion is a gradual process that causes the surface of a pipeline to break down or degenerate. It is caused by chemical reactions on the internal surfaces of the pipelines due to the presence of water, oxygen, electrolytes, and certain molecules. Learn more about internal pipe corrosion and how you can detect it, prevent it, and repair it using carbon fiber composite systems. - [Concrete Slab Crack Repair: Best Methods for Walls & Floors](https://www.advancedfrpsystems.com/concrete-slab-crack-repair/): Internal pipeline corrosion is a gradual process that causes the surface of a pipeline to break down or degenerate. It is caused by chemical reactions on the internal surfaces of the pipelines due to the presence of water, oxygen, electrolytes, and certain molecules. Learn more about internal pipe corrosion and how you can detect it, prevent it, and repair it using carbon fiber composite systems. - [Internal Pipe Corrosion: What to Look For and How to Repair It](https://www.advancedfrpsystems.com/internal-pipe-corrosion/): Internal pipeline corrosion is a gradual process that causes the surface of a pipeline to break down or degenerate. It is caused by chemical reactions on the internal surfaces of the pipelines due to the presence of water, oxygen, electrolytes, and certain molecules. Learn more about internal pipe corrosion and how you can detect it, prevent it, and repair it using carbon fiber composite systems. - [How to Repair Concrete Columns with Carbon Fiber Composites](https://www.advancedfrpsystems.com/how-to-repair-concrete-columns/): Construction companies are increasingly using composites like carbon fiber and glass-reinforced plastic or epoxy injection to provide external confinement for damaged and weak concrete core when the capacity of the existing column is inadequate. These techniques provide an additional advantage of stopping further degradation of corroded reinforcing steel. - [Carbon Fiber Composite Tank Repairs](https://www.advancedfrpsystems.com/carbon-fiber-composite-tank-repairs/): Offering a combination of strength and longevity, Carbon fiber based composites are becoming a popular technology for repairing industrial tanks.  Advanced FRP Systems has a wide range of corrosion prevention and structural rehabilitation solutions utilizing carbon fiber composites. Because of carbon fiber’s ability to fit a variety of shapes, it can be used to repair any damage to a tank, no matter the size or severity or location in the tank. From small patches to a complete rebuild and replacement of a tank, carbon fiber can be engineered to provide a solution. Carbon fiber is used in a variety of industries, including Nuclear Power and Oil & Gas due to its huge benefits when used for tank repairs. These benefits include its resistance to corrosion, its increased strength in comparison to steel, and the ease of its application in repairs. - [Solutions for Pipe Damage from Acoustic Vibration](https://www.advancedfrpsystems.com/solutions-for-pipe-damage-caused-by-acoustic-induced-vibration/): Vibrations in piping systems can cause a myriad of issues ranging from equipment damage to fatigue failure. While there are some causes of vibration that are observable through normal operation and inspection, Acoustic-Induced Vibration (AIV) is different as it is caused by acoustic waves occurring at high frequencies. As these high-frequency sound waves travel through a piping system, they excite circumferential vibrations, leading to dynamic stresses on the pipes. Unaddressed, these dynamic stresses can lead to damaged or ruptured pipes.There are generally two methods for addressing Acoustic-Induced Vibrations: Extensional-Layer Damping and Constrained-Layer Damping. Extensional-Layer Damping involves the installation of an outer shell that reduces acoustic stress on a pipe. Constrained-Layer Damping combines a strong outer shell with an additional more flexible thermoplastic inner layer. Both options can help reduce vibrational and acoustic stress, but there are differences between the two in terms of overall levels of stress relief as well as cost considerations. - [Carbon Fiber Repair & Reinforcement Solutions](https://www.advancedfrpsystems.com/carbon-fiber-solutions-for-structural-repair-and-reinforcement/): Around the world, the degradation of infrastructure is a major challenge. The use of carbon fiber-based composite systems to protect and reinforce infrastructure has allowed for the repair of bridges, beams, and columns that otherwise would have to be replaced. Carbon fiber offers several distinct advantages over traditional materials like concrete, steel, or wood when it comes to structural reinforcement. Learn about the addressable areas and application of carbon fiber in infrastructure in our latest blog post. - [Online Composite Reinforcement of a Heat Exchanger Shell](https://www.advancedfrpsystems.com/online-composite-reinforcement-of-a-heat-exchanger-shell/): Heat exchangers are a critical industrial component used to keep chemicals, water, gas, and other substances within a safe operating temperature. Damage to any of its components can pose significant risks to the facilities and workers that operate them. Read on to learn how Advanced FRP Systems helped a chemical manufacturer salvage one of their critical heat exchangers. - [Composite Repairs in High-Temperature Environments](https://www.advancedfrpsystems.com/composite-repairs-in-high-temperature-environments/): Updates of the code requirements along with the development of more robust Carbon Fiber Composite Repair Systems have allowed oil and gas refineries, chemical manufacturing plants and other industrial facilities to use these composite repairs on their critical piping systems. In the past, composites have only been used for circulating water lines and other low-risk piping. However, new advancements, such as Advanced FRP Systems’ work in high-pressure power transmission lines and other high-risk piping, have expanded the potential uses for these systems. Carbon Fiber composites combine excellent overall strength, superior resistance to corrosion, and are extremely light weight. They’re seen as a reliable and beneficial repair alternative compared to other pipe repair options. - [The Complete Guide to Corrosion Management System](https://www.advancedfrpsystems.com/the-complete-guide-to-corrosion-management-system/): Advances in inspection techniques and corrosion mitigation technologies have changed the perception of corrosion in industrial settings from being inevitable to something that can and should be managed. However, even the best corrosion mitigation and inspection tools cannot fully alleviate the significant threat that corrosion poses to pipes, tanks, and other metallic structures around the globe. When it comes to critical infrastructure, cutting-edge corrosion mitigation technologies still require an active Corrosion Management System (CMS) to maximize an asset’s lifecycle value, mitigate safety and environmental risks, and provide reliability to critical processes. - [Pipe Repair Methods: How to Repair Leaks in Critical Water Lines](https://www.advancedfrpsystems.com/pipe-repair-methods/): In previous blog posts, we’ve spoken about how coatings can fail in industrial facilities, especially in water immersion conditions. This post will discuss the variety of options that an industrial plant has to repair leaks in critical water piping systems like circulating water lines, fire suppression lines, and service water lines. We will explore the benefits and disadvantages of four common types of repairs; Moisture-Cured fiberglass wraps, External Pipe Clamps, External Welded repairs, and Carbon fiber composite repairs. - [Why Do Circulating Water Lines Fail?](https://www.advancedfrpsystems.com/why-do-circulating-water-lines-fail/): Circulating water lines are pipes used in power generation facilities, chemical plants, oil refineries, and other heavy industrial applications. They differ in terms of design requirements but have common features and common reasons for failure. Today, repairs for circulating water lines can use several different methods. Each method has its place, which is why it’s important to find a partner who can recommend the right one for your application. - [Coating Failures in Water Immersion Conditions](https://www.advancedfrpsystems.com/coating-failures-in-water-immersion-conditions-poor-surface-preparation-and-application/): Along with Osmotic Blistering and Microbially Induced Corrosion, Poor Surface Preparation and Application is the third reason for a failure of industrial coatings in water-immersion conditions. In our previous blog posts, we explored Osmotic Blistering and MIC. This blog post explores common issues that can lead to poor surface preparation and application and how to mitigate them. - [Microbially Induced Corrosion: Coating Failures in Water-Immersion Conditions](https://www.advancedfrpsystems.com/microbially-induced-corrosion/): Broadly speaking, industrial coatings used in water-immersion conditions fail due to the following: Osmotic Blistering, Microbially Induced Corrosion (MIC), and Poor Surface Preparation and Application. - [Coating Failures in Water-Immersion Conditions: Osmotic Blistering](https://www.advancedfrpsystems.com/coating-failures-in-water-immersion-conditions-osmotic-blistering/): Broadly speaking, industrial coatings used in water-immersion conditions fail due to the following: Osmotic Blistering, Microbially Induced Corrosion, and Poor Surface Preparation/ Application/Specification. In this series of blogs, we will explore each of these categories, detailing how each of these impacts the protective coatings, how these issues can be avoided and inspection techniques to identify these problems. ## Pages - [Featured Project: Active Leak Repair at Water Facility](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-active-leak-repair-water-treatment-plant/): A severe pipe through-wall failure caused by internal corrosion at a wastewater treatment plant was a major cause of concern. The 24” pipe in question transported rainwater in the basement. It ran along the ceiling between two walls and was held in place by pipe supports. The challenge was finding a repair solution to avoid full replacement of the pipe segment and accommodate the concrete walls and pipe supports. The damage was so extensive that when it rained, “it was like a waterfall was coming down from the basement,” according to a plant employee. - [White Papers](https://www.advancedfrpsystems.com/resources/white-papers/): Girth weld failures pose a serious threat to pipeline integrity—especially under geohazard stress. Download our white paper to see how carbon fiber composite reinforcement offers a proven, proactive solution, backed by rigorous testing and real-world results. - [Featured Project: Tank Spot Repair for Oil & Gas Tanks](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-tank-spot-repair-for-oil-gas-tanks/): An oil field company received seven small-diameter (10 ft) oil tanks that had major corrosion pitting and multiple through-wall failures on the tank floors. The efficient and cost-effective solution was to perform a carbon fiber tank spot repair and a long-lasting coating system, extending the life of the tanks by 20 years and preventing any future internal corrosion to the tank floors. - [Featured Project: Reinforcement of Dent & Leak in Water Pipe](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-reinforcement-of-dent-leak-in-water-pipe/): A critical cooling pipe was repeatedly failing at a sugar processing facility. In the past, a large clamp repair was used; however, due to pervasive wall thinning and loss, the clamp could not provide a long-term solution, which led to repeat failure and further damage to the pipe. A structurally independent, carbon fiber reinforcement system repair was applied to the external surface of the pipe, providing a long-term, maintenance-free solution. - [Permanent Composite Repair for Active Pipe Leak](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-permanent-repair-for-active-pipe-leak/): A major leak in a process water pipe caused by a failed weld repair resulted in a partial shutdown at a steel manufacturing facility. The heat from weld repairs is known to damage internal coatings, resulting in localized corrosion and ultimate failures. Major failures are difficult to fix, and time was critical because of the partial plant shutdown. The pipes were depressurized, but not completely drained, so water was still leaking while the repair was installed. Fortunately, a leak repair specialist was already onsite and could work towards implementing a solution. - [Products & Services](https://www.advancedfrpsystems.com/products-services/): Contact us for a free evaluation - [Contact Us](https://www.advancedfrpsystems.com/contact-us/): Contact Us Our experts are available to thoroughly diagnose corrosion and erosion and prescribe streamlined solutions with proven products. Contact us by phone, email or complete the form. Talk to an Expert Phone: 508-927-6915 Email: info@advancedfrpsystems.com - [Partner with us](https://www.advancedfrpsystems.com/partner-with-us/): Let’s Talk - [Internal Chemical-Resistant Coating for Biodiesel Immersion](https://www.advancedfrpsystems.com/resources/featured-projects/internal-chemical-resistant-coating-for-biodiesel-immersion/): A New York City energy provider began transitioning one of their fuel oil storage tanks to biodiesel as part of their clean energy initiative. An immersion-grade coating system was needed to protect the tank from the new microbe-rich corrosive conditions. - [Carbon Fiber Repair Services](https://www.advancedfrpsystems.com/carbon-fiber-repair/): Quick Installation – The installation of a carbon fiber repair kit is fairly straightforward and often much faster than welded, metallic alternatives. Typically the substrate is prepared through grit blasting then any defects are smoothed out with a high build epoxy putty. The saturating epoxy resin is mixed and then used to wet out the carbon fabric which is applied to the structure being reinforced. The epoxy resin will cure within 24 - 48 hours and a topcoat is often applied via brush or roller. No special tools are required for structural repairs with carbon fiber. - [Internal Composite Reinforcement of a Raw Water Storage Tank](https://www.advancedfrpsystems.com/resources/featured-projects/internal-composite-reinforcement-of-a-raw-water-storage-tank/): Severe internal corrosion with many areas measuring below 50% wall thickness and several through-wall failures was discovered in a 400,000-gallon, 60 ft. diameter raw water storage tank. The tank had not been internally protected with an immersion-grade coating system upon installation ten years prior. - [Featured Project: Internal Pipe Composite Reinforcement](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-internal-pipe-composite-reinforcement/): DOWNLOAD THE FILE - [Composite Patch Repair for Tanks](https://www.advancedfrpsystems.com/products-services/composite-tank-repair/composite-patch-repair/): A composite patch repair is widely used in the repair of metal and composite parts including pipes, tanks, beams, plates, and pressurized vessels. - [About Us](https://www.advancedfrpsystems.com/about-us-composite-solution-experts/): We are Advanced FRP Systems, experts in immersion-grade polymers and composites. With offices in Massachusetts, USA, we offer turnkey solutions to problems with erosion, corrosion, and structural deficiencies for clients around the globe. - [Chemical Resistant Coatings](https://www.advancedfrpsystems.com/resources/brochures/chemical-resistant-coatings/): There are several ways that aggressive materials can attack a polymeric coating. Understanding the specific mechanism of different common causes of the chemical attack is critical to ensuring the best possible performance for your coatings in extreme conditions. - [Composite Reinforcement of a Turpentine Tank](https://www.advancedfrpsystems.com/resources/featured-projects/composite-reinforcement-of-a-turpentine-tank/): During a planned outage at a pulp and paper facility, severe degradation was found on the weld seams of a critical turpentine storage tank. Full tank replacement was too costly and would have prolonged the outage significantly. As an alternative, Advanced FRP Systems provided a complete composite carbon fiber refurbishment of the storage tank, rebuilding the tank without extending the outage. - [Composite Repair of Fiberglass Chemical Storage Tank](https://www.advancedfrpsystems.com/resources/featured-projects/composite-repair-of-fiberglass-chemical-storage-tank/): Several older fiberglass chemical storage tanks in a Texas-based chemical distribution facility were experiencing degradation from chemical and UV exposure including cracking and delamination of the fiberglass. The facility required a chemically resistant solution that could provide long-term reinforcement of the tanks and could be installed with the tanks online. - [Featured Project: Leak Mitigation on Fiberglass Pipe](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-active-leak-mitigation-composite-reinforcement-of-fiberglass-pipe/): A cooling tower at a chemical manufacturing facility was experiencing leaks on the fiberglass header pipe with a bell and spigot design. The leaks were mainly present at the joint of the pipe including areas where previously installed fiberglass-based repairs did not perform as expected. As the cooling tower was critical to the operation of the facility, it could not be taken offline and any repair needed to be completed with the pressurized pipes actively leaking cooling water. - [Featured Project: Non-Skid Walkway for Manufacturing Facility](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-non-skid-walkway-for-manufacturing-facility/): A 250,000 sq. ft. manufacturing facility wanted the look and durability of a premium, non-slip coating system without the complications of a system with broadcast aggregate. Advanced FRP provided a custom solution, where we reduced the overall grit size in our HDF-250 AS to create HDF-150 AS. This premium floor coating has the aggregate premixed into the base so it can be applied without broadcasting, eliminating the need for the removal of excess grit and any additional coats. - [Specialty Repairs – Concrete Reinforcement](https://www.advancedfrpsystems.com/resources/brochures/specialty-repairs-concrete-reinforcement/): Composite repairs have been in use for bridges and other concrete structures for over two decades and are approved for application by numerous agencies including DOT, PHMSA, ISO, ASME, and API. - [Featured Project: Concrete Crack Repair with Carbon Fiber](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-concrete-crack-repair-with-carbon-fiber/): A loading ramp designed to support heavy-weight vehicle traffic at a manufacturing facility had cracks and concrete damage that had to be rebuilt. - [Abrasion Resistant Coatings](https://www.advancedfrpsystems.com/resources/brochures/abrasion-resistant-coatings/): Advanced FRP Systems offers a range of abrasion-resistant coating systems customized for a variety of abrasion types including sliding abrasion, large particle abrasion, small particle abrasion, slurry abrasion, and others. Our coating solutions are designed to eliminate common causes of coating failures like thin spots, pinholes, and amine blush, and can withstand challenging application conditions, such as low-temp cure and high humidity. - [Carbon Fiber Reinforcement of a Raw Seawater Tank](https://www.advancedfrpsystems.com/resources/featured-projects/carbon-fiber-reinforcement-of-a-raw-seawater-tank/): A 23 ft. diameter, riveted steel tank containing raw seawater, had numerous failures of the existing internal coating which allowed widespread corrosion of the substrate to occur. As an alternative to a costly tank replacement, Advanced FRP offered a reliable, cost-effective composite solution that did not contain any solvents or other small molecules that could leach into the seawater and affect marine life at the facility. - [Abrasion-Resistant Coatings: Internal Coating for Mud Mixing Tank](https://www.advancedfrpsystems.com/resources/featured-projects/abrasion-resistant-coatings-internal-coating-for-mud-mixing-tank/): A carbon steel mud mixing tank was sent for refurbishment due to a through-wall failure and significant pitting on the base and sidewalls likely caused by corrosion. - [Abrasion Resistant Coatings: Internal Coating for Coal Pulverizers](https://www.advancedfrpsystems.com/resources/featured-projects/abrasion-resistant-coatings-internal-coating-for-coal-pulverizers/): During a routine inspection, a power plant found extensive internal degradation of their coal pulverizers because of a shift in their coal makeup, leading to a combined corrosion/erosion mechanism. Advanced FRP Systems proposed a high-temperature, ceramic-filled, novolac epoxy solution that would allow the existing maintenance contractor at the plant to apply the coating system in two shifts and get the mills back up and running. After 4 months, the doors were inspected again and found to be in excellent condition with no observable wear or corrosion. - [Water-Immersion Coatings](https://www.advancedfrpsystems.com/resources/brochures/water-immersion-coatings/): Advanced FRP offers a variety of coatings systems designed for use in water-immersion services, including in aggressive services like industrial wastewater, hydrocarbon-contaminated water, and even services that are at risk of microbially-induced corrosion. Our water-immersion coatings are engineered with lamellar fillers to decrease the rate of water permeation and are designed to eliminate the most common causes of coating failures even in difficult application conditions. - [Specialty Coating: Single-Coat Anti-Slip Coating for Concrete Stairs](https://www.advancedfrpsystems.com/resources/featured-projects/specialty-coating-single-coat-anti-slip-coating-for-concrete-stairs/): A manufacturing facility wanted to resurface the spalling and cracking concrete external staircases that lead into their building. The facility wanted a more aesthetically pleasing and non-slip finish. Advanced FRP Systems recommended HDF-250 AS, a non-slip flooring system that can be applied in a single coat. HDF-250 AS eliminates the need for a broadcasting step as the aggregate is pre-mixed with the polymer, ensuring an even and quick application while providing excellent abrasion and abuse resistance. - [COMPOSITE REINFORCEMENT OF FIBERGLASS AQUEOUS SOLUTION TANK](https://www.advancedfrpsystems.com/resources/featured-projects/composite-reinforcement-of-fiberglass-aqueous-solution-tank/): A chemical processing facility took an aqueous solution tank out of service due to an accumulation of solids in the base of the tank. To access the base of the tank and facilitate cleaning, the facility cut a hole in the tank and decided to modify the tank by installing a flanged manway to replace the removed tank wall section. The manway was installed in conjunction with a four-layer composite system to provide the structural, liquid-tight, and chemically-resistant qualities needed for a successful return to service - [Featured Project: Water Immersion Coatings #2](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-water-immersion-coatings-2/): An inspection revealed that groundwater was leaking into the chamber of an underground pumping vault. Multiple through-wall failures were found in the floor and lower sections of the wall. A reinforced epoxy coating system was applied to prevent future corrosion inside the vault and tied into the existing coating. - [Featured Project: Carbon Fiber Repair Kits – Oil Pipeline](https://www.advancedfrpsystems.com/resources/featured-projects/featured-project-carbon-fiber-repair-kit-oil-gas/): A crude oil and natural gas exploration company used Advanced FRP Systems’ Carbon Fiber Repair Kits to repair a 20-inch diameter crude oil pipe with 80% wall loss located in an oil terminal facility. The Repair Kits were installed by the company’s internal maintenance staff while the facility was online and provide a permanent solution with an over 50-year, maintenance-free service life. - [Featured Project: Carbon Fiber Repair Kit – Power Transmission](https://www.advancedfrpsystems.com/resources/featured-projects/carbon-fiber-repair-kit/): A power transmission system operator found extensive corrosion occurring on recently installed horizontal directional drilled pipe-type cables, primarily on girth welds. Advanced FRP Systems recommended our Carbon Fiber Repair Kits, a high-strength, fully structural carbon fiber composite repair system that provided a permanent and reliable repair. The Repair Kits were easily installed over all areas of localized corrosion while the transmission pipelines were online. ## Projects - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-12-00174/): Concrete Repairs with Composites - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-11-00159/): General Pipe Repairs - External Pipe - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-11-00160/): Concrete Repairs with Composites - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-11-00167/): General Pipe Repairs - External Pipe - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00166/): Wastewater Piping and Fracking Fluids - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00170/): Water Treatment and Condensate Piping - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-11-00163/): Repair Kits - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00169/): Water Treatment and Condensate Piping - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00172/): Water Treatment and Condensate Piping - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00168/): Water Treatment and Condensate Piping - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-6-00173/): Hydrogen Pipeline Repair - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-7-00174/): Raw Sewage Piping - [Composite Tank Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-tank-repair-ctr-7-00171/): Water Tanks - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00162/): General Pipe Repairs - Buried Pipe - [Coatings](https://www.advancedfrpsystems.com/resources/our-work/coatings-cts-11-00164/): Fuel Storage and Handling - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-11-00161/): Concrete Repairs with Composites - [Composite Tank Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-tank-repair-ctr-11-00158/): General Tank Repairs - Tank Enhancement - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-11-00156/): Specialty Flooring - [Composite Tank Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-tank-repair-ctr-6-00155/): General Tank Repairs - Spot Repairs - [Composite Tank Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-tank-repair-ctr-6-00154/): General Tank Repairs - Spot Repairs - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-5-00153/): Pipe-Type Cables - HPFF - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00152/): Wastewater Piping and Fracking Fluids - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00151/): Raw Sewage Piping - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-11-00150/): General Pipe Repairs - External Pipe - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-11-00149/): General Pipe Repairs - External Pipe - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-00157/): General Pipe Repairs - External Pipe - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-11-00148/): General Pipe Repairs - External Pipe - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-12-00146/): Concrete Repairs with Composites - [Composite Tank Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-tank-repair-ctr-11-00144/): General Tank Repairs - Tank Enhancement - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-6-00145/): Natural Gas Pipes - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-1-00143/): Coal Pipe Elbows - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-10-00142/): High-Wear Pipes - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-5-00141/): Pipe-Type Cables - HPFF - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-11-00140/): Process Water and Fire Water - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-11-00139/): Process Water and Fire Water - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-11-00138/): Process Water and Fire Water - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-6-00136/): Natural Gas Pipes - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-5-00135/): Pipe-Type Cables - HPFF - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-7-00134/): Concrete Repairs with Composites - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-7-00132/): Specialty Flooring - [Coatings](https://www.advancedfrpsystems.com/resources/our-work/coatings-cts-7-00131/): Acid, Caustic and Reagent Immersion - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-12-00130/): Specialty Flooring - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00129/): Raw Sewage Piping - [Coatings](https://www.advancedfrpsystems.com/resources/our-work/coatings-cts-7-00128/): Acid, Caustic and Reagent Immersion - [Composite Tank Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-tank-repair-ctr-8-00127/): General Tank Repairs - Tank Roof - [Specialty Repair](https://www.advancedfrpsystems.com/resources/our-work/specialty-repair-spr-7-00126/): Concrete Repairs with Composites - [Coatings](https://www.advancedfrpsystems.com/resources/our-work/coatings-cts-7-00125/): Acid, Caustic and Reagent Immersion - [Coatings](https://www.advancedfrpsystems.com/resources/our-work/coatings-cts-6-00124/): Solvent and Hydrocarbon Immersion - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00123/): Raw Sewage Piping - [Composite Pipe Repair](https://www.advancedfrpsystems.com/resources/our-work/composite-pipe-repair-cpr-7-00122/): Raw Sewage Piping ## Case Studies - [Case Study: Composite Repair for Complex Geometries](https://www.advancedfrpsystems.com/case_studies/case-study-conquering-complex-geometries-for-composite-repairs/): The advantages of composite repair applications include not only their structural versatility but also the substantial time and cost savings realized from their quick installation, minimal lead time, and ability to be deployed while a system is online and operational. - [Case Study: Effective Tank Patch Repair for Industry](https://www.advancedfrpsystems.com/case_studies/effective-tank-patch-repair-for-tanks/): Tank patch repairs with carbon fiber composites offer a 20-year, maintenance-free repair for tanks with degradation or damage. Three tank repair projects showcase the abilities of carbon fiber composites to provide spot repairs for the oil & gas and chemical industries. - [CASE STUDY: Coatings and Composite Repairs for Pulp and Paper Processing Plants](https://www.advancedfrpsystems.com/case_studies/case-study-coatings-and-composite-repairs-for-pulp-and-paper/): Pulp and paper mills encounter aggressive mechanical processing, exposure to highly corrosive chemicals, elevated temperatures, and the combination of all three. The highly threatening environment can make repairs and maintenance especially challenging for pulp and paper mills. Advanced FRP Systems has helped multiple pulp and paper mills address their repair needs. - [Oil Tolerant Coating](https://www.advancedfrpsystems.com/case_studies/oil-tolerant-coating/): Advanced FRP Systems provided a durable, oil-tolerant coating system to a major urban utility provider that was in the process of converting a 195 ft. long by 145 ft. wide No. 6 Fuel Oil tank into a Biodiesel tank. The coating system provided long-term corrosion protection for the tank and accommodated its complex internal geometry, specifically 84 internal column supports with trace amounts of oil that could not be fully removed before coating application. - [CASE STUDY: External Carbon Fiber Repairs for Continued Internal Corrosion at an Oil Terminal](https://www.advancedfrpsystems.com/case_studies/oil-pipeline-repair/): Advanced FRP Systems helped an oil and gas company address their internal corrosion issue on a section of 30” diameter crude oil piping using externally applied Carbon Fiber Repair Kits. Our Carbon Fiber Repair Kits are a fast, economical, long-term solution compliant with all pertinent API and ASME PCC-2 (2018) requirements. - [CASE STUDY: Repair of Corrosion and Leaks in a Bolted Oily Water Tank](https://www.advancedfrpsystems.com/case_studies/repair-solutions-for-corrosion-and-leaks-in-a-bolted-oily-water-tank/): A company in the oil and gas industry specializing in wellsite wastewater removal and processing was experiencing through-wall failures and leaks of oily water in one of their storage tanks. Advanced FRP Systems offered a repair solution that stopped the leaks, prevented further corrosion, and preserved their storage tank. - [CASE STUDY: Composite Reinforcement Solutions for an Aging Circulating Water System](https://www.advancedfrpsystems.com/case_studies/composite-reinforcement-solutions-for-an-aging-circulating-water-system/): Learn how Advanced FRP Systems helped a power generation facility in the northeast US restore the reliability of their circulating water lines using an internal carbon fiber composite repair system. - [CASE STUDY: Advanced FRP Systems Refurbished Over 12,000 Linear Feet of HPFF Pipe-Type Cable For Major NYC-Region Utility Provider](https://www.advancedfrpsystems.com/case_studies/underground-power-transmission-lines/): Learn how Advanced FRP Systems used carbon fiber composites to refurbish underground high-voltage transmission lines for a New York City-based electricity, steam, and natural gas provider.