Surface preparation is an important first step to installing an effective composite repair, but the procedure may vary based on the requ
irements of the repair. Sand or grit blasting the area is the typical method of surface preparation. However, for special situations, like significant internal or external corrosion with a high risk of through-wall failure, sand or grit blasting might not be the best option.
What are my options if my pipe has significant corrosion/pitting that makes surface preparation difficult?
The Advanced FRP System Repair Kits have adaptable surface preparation requirements that can be catered to your repair’s needs. For example, you can apply repair putty or a temporary, protective rubber sheet over an area with deep pitting at risk of through-wall failure. Then, the repair team can blast around the area of concern.
The Repair Kits have been tested and validated as effective repair options even with incomplete or imperfect surface preparation. As long as there is a full band of prepared surface area on either side of the defect, Advanced FRP’s composite system will be an effective repair.
2) Easy to Understand, Simple to Implement Application Procedure
The Advanced FRP Systems Repair Kits can be installed with a 10-step application procedure that does not require any formal training or experience to implement. The entire kit is pre-measured and pre-portioned, making the application procedure simple and easy to follow. All neede
d materials for the composite repair are provided. All the internal maintenance teams need to provide is a large, flat workspace, and the required tools for surface preparation (e.g. grit blasting or bristle blasting).
Application Steps
Step 1: Identify the repair area
Step 2: Prepare the repair area
Step 3: Mix FRP Repair Putty
Step 4: Apply FRP Repair Putty
Step 5: Mix FRP 211 HT Saturant
Step 6: Apply FRP 211 HT as a Primer
Step 7: Saturate Roll of CF-500 BD with 211 HT Saturant
Step 8: Apply Saturated Carbon Fiber to Repair Area
Step 9: Mix HP 300 Topcoat
Step 10: Apply HP 300 Topcoat
3) Proven Track Record of Effectiveness
For an oil terminal facility with 80% wall loss on a crude oil pipe, the Advanced FRP Repair Kit was the right solution for the repair. The facility needed a long-term solution that could be applied when the assets were online by the internal maintenance team, who were not trained or experienced in composite repairs.
Advanced FRP’s virtual training resources were the only training required to install the repair that would provide a long-term solution.
Additional Benefits Provided
Compatible with ASME PCC-2, including for 100% wall loss
Combine multiple kits for custom repair lengths
Installed in a single shift
Verified for over 1,000 psi on pipes with a through-wall failure, and over 4,000 psi for pipes with 80% wall loss
4) Tested with Safety and Reliability in Mind
The composite system included in the Advanced FRP Systems Repair Kit has been tested and validated in accordance with the standards set by ASME PCC-2. ASME PCC-2 is a rigorous standard that incorporates a significant safety factor to ensure the reliability of the repair even if there are minor defects due to the hand-applied nature of the composite.
The repair kits themselves include enough composite wrap material for 6 layers, which is tested and proven for effectiveness in most low-pressure (up to 250 psi) repair situations. For high-pressure piping, contact Advanced FRP for additional resources and to consult with a composite repair expert.
Advanced FRP Systems’ extensive case history also demonstrates the applicability and serviceability of the composite repair system for a variety of industries and applications.
5) Can Be Installed While Assets are Online
Choosing a composite repair system such as the Advanced FRP Repair Kit allows operations to continue operations uninterrupted while the repair is being installed. Because no hot work is required, even pipes containing flammable contents can be repaired while online.
Limiting the downtime for the repair limits the cost and the time resources dedicated to the repair. Most importantly, your facility can wrap, repair, and continue to focus on steady operations and meeting productivity goals.
Get Started
Contact Advanced FRP Systems for more information about your options for Carbon Fiber Repair Kits and how they can fit into your maintenance procedures.
Will It Work For You? 5 Reasons Why Composite Repair Kits Are Safe, Reliable, and Compatible with Your Repair
1) Adaptable Surface Preparation Requirements
Surface preparation is an important first step to installing an effective composite repair, but the procedure may vary based on the requ
What are my options if my pipe has significant corrosion/pitting that makes surface preparation difficult?
The Advanced FRP System Repair Kits have adaptable surface preparation requirements that can be catered to your repair’s needs. For example, you can apply repair putty or a temporary, protective rubber sheet over an area with deep pitting at risk of through-wall failure. Then, the repair team can blast around the area of concern.
The Repair Kits have been tested and validated as effective repair options even with incomplete or imperfect surface preparation. As long as there is a full band of prepared surface area on either side of the defect, Advanced FRP’s composite system will be an effective repair.
2) Easy to Understand, Simple to Implement Application Procedure
The Advanced FRP Systems Repair Kits can be installed with a 10-step application procedure that does not require any formal training or experience to implement. The entire kit is pre-measured and pre-portioned, making the application procedure simple and easy to follow. All neede
d materials for the composite repair are provided. All the internal maintenance teams need to provide is a large, flat workspace, and the required tools for surface preparation (e.g. grit blasting or bristle blasting).
Application Steps
3) Proven Track Record of Effectiveness
For an oil terminal facility with 80% wall loss on a crude oil pipe, the Advanced FRP Repair Kit was the right solution for the repair. The facility needed a long-term solution that could be applied when the assets were online by the internal maintenance team, who were not trained or experienced in composite repairs.
Advanced FRP’s virtual training resources were the only training required to install the repair that would provide a long-term solution.
Additional Benefits Provided
4) Tested with Safety and Reliability in Mind
The composite system included in the Advanced FRP Systems Repair Kit has been tested and validated in accordance with the standards set by ASME PCC-2. ASME PCC-2 is a rigorous standard that incorporates a significant safety factor to ensure the reliability of the repair even if there are minor defects due to the hand-applied nature of the composite.
The repair kits themselves include enough composite wrap material for 6 layers, which is tested and proven for effectiveness in most low-pressure (up to 250 psi) repair situations. For high-pressure piping, contact Advanced FRP for additional resources and to consult with a composite repair expert.
Advanced FRP Systems’ extensive case history also demonstrates the applicability and serviceability of the composite repair system for a variety of industries and applications.
5) Can Be Installed While Assets are Online
Choosing a composite repair system such as the Advanced FRP Repair Kit allows operations to continue operations uninterrupted while the repair is being installed. Because no hot work is required, even pipes containing flammable contents can be repaired while online.
Limiting the downtime for the repair limits the cost and the time resources dedicated to the repair. Most importantly, your facility can wrap, repair, and continue to focus on steady operations and meeting productivity goals.
Get Started
Contact Advanced FRP Systems for more information about your options for Carbon Fiber Repair Kits and how they can fit into your maintenance procedures.